Induction heaters

Induction heaters

The induction machines for heating magnetic materials have high power and exceptional operation. They create the heat directly inside the metal, reaching red heat (about 1000 degrees Celsius) in just a few seconds, avoiding any change in the metal’s characteristics.

 

By generating heat only in the desired point, the most common operations of straightening, bending and pin or bearing replacement can be carried out. The absence of a naked flame, besides lowering costs by more than 50% compared with the use of tanks, allows work to be done even near cables, hoses or other heat-sensitive parts.

 

CAR BENCH products have obtained all the required European certification for electromagnetic field emissions and are fitted with a special insulating transformer, thereby ensuring maximum reliability and guaranteed operation even in the most unfavourable conditions or in the event of a short circuit.

 

The evolution of our electronics allows us to not needing to install PFC devices to ensure a continuity of power. Our technology, in fact, allows to obtain the power request from the network, without having to correct it with a PFC device.

 

INDUCTION HEATERS ARE PARTICULARLY SUITABLE FOR:

 

• REMOVAL - WELDED PINS, SUSPENSIONS, SHOCK ABSORBERS

 

• STRAIGHTENING - SHAFTS, TIE-RODS, LEAF SPRINGS, RIGID AXLES

 

• RELEASING - SPHERICAL JOINTS, BOLTS, SILENCERS, LAMBDA SENSORS, WHEEL LUGS, TRACK RODES, RUSTED STUD BOLTS

 

• WORKING ON BRAKE DUCTS

 

CB - iT 6K400 LCD

 

Ideal for workshops or in the fields that require high-end heat levels.

 

The CB - iT 6K400 LCD induction heaters are also ideal for a wide range of applications:

shrink-fitting, hardening, curing besidestraightening pre/post heating, annealing, etc.

 

In automotive some of the applications are:

• removing suspensions, shock absorbers

• unlock/unscrew nuts, bolts, spherical joints, exhausts

• straightening drive shafts

 

Design: portable self-contained trolley

 

System features include as standard:

• LCD control panel interface with 5 heat output levels

• power board unit

• inductor transformer cable (3,00 m)

 

Directives and Certification:

 

MD 2006/42/EU

Directive 2013/35/EU

EMC Directive 2014/30/EU

RoHS 2011/65/EU

EC Directive 2012/19/EU

 

CB - iT 4K230 KB

 

Ideal for workshops or in the fields that require high-end heat levels.

 

The CB - IT 4K230 KB induction heaters are also ideal for a wide range of applications:

shrink-fitting, hardening, curing beside

straightening pre/post heating, annealing, etc.

 

In automotive some of the applications are :

• removing suspensions, shock absorbers

• unlock/unscrew nuts, bolts, spherical joints, exhausts

• straightening drive shafts

 

Design: portable self-contained trolley

 

System features include as standard:

• control panel interface with key pad and leds with 5 heat output levels

• power board unit

• inductor transformer cable (3,0 m)

 

Directives and Certification:

 

MD 2006/42/EU

Directive 2013/35/EU

EMC Directive 2014/30/EU

RoHS 2011/65/EU

EC Directive 2012/19/EU

 

  CB - iT 6K400 LCD CB - iT 4K230 KB
Dimension 400 x 340 x 1000h mm 400 x 340 x 830h mm
Packaged dimension 800 x 800 x 1280h mm 800 x 800 x 1280h mm
Weight 66 Kg 50 Kg
Network cable 8 m 8 m
Degree of protection IP21 IP21
Main circuit breaker Yes Yes
Liquid cooling system 20 L tank 20 L tank
Hydraulic heat exchanger with fan Yes No
Input power

5 Kw - 16A

Electrical connection IEC60309

3,7 Kw - 16A

Electrical connection IEC60309

Voltage (Europe) 400V/3PH+T 50 Hz 230V/1PH+T 50 Hz
Voltage (US) 208V/3PH+G 50/60

208 V /2 PH + G 50 /60 Hz Using two 115 V lines.

No neutral

Working frequency 15-30 Khz 15-30 Khz
Duty Cycle 30 min* 15 min*

*(±5% based on 20°C room temperature @ max power)

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